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AEPL-T-001

Training

MEASUREMENTS AND PLC INTRODUCTION (Volume-1)

Introduction to Training Courses

  • Process Instrumentation & Automation

  • Process Industries

  • Different Fields of Activities

  • Design/Engineering & Construction

  • Commissioning, Operation & Maintenance

  • Instrumentation – Inter Disciplinarian Course


Measurements – Pressure, Vacuum

  • Gauge /Absolute/Differential Pressure, Vaccum

  • Local Instrument, Transmitter

  • Instrument Installation And Commissioning


Measurements – Temperature

  • Temperature Sensors‐RTD, TC, Transmitter

  • Thermowell Selection And Sizing

  • Instrument Installation And Commissioning


Measurements – Level

  • Level Gauges‐Transparent, Reflex

  • Float/Displacer Level Switch/Gauge

  • Level Transmitter‐Ultrasonic, Capacitance, GWR

  • Instrument Installation and Commissioning


Measurements – Analytical

  • Chromatograph

  • Analyzer Shelter

  • Oxygen Analyzer‐Zircoa

  • H2S/LEL Analyzers

  • Instrument Installation And Commissioning


Measurements – Flow

  • Flow Meter‐DP Type

  • Flow Meter‐Magnetic

  • Flow Meter‐Ultrasonic

  • Flow Meter‐Coriolis

  • Instrument Installation And Commissioning


PLC Programs with Allen Bradley PLC and Batch Process Control
Introduction to PLC:

  • What Is Automation It’s Advantages In Process Industries

  • Introduction To PLC and Its Role In Automation

  • PLC Fundamentals - (Block diagram of PLC's)

  • Architecture Of PLC, Memory Map And Adressing Of Digital & Analog Modules

  • Introduction To The Field Devices Attached To PLC

  • Power Supply, CPU, I/Os, Communication Bus

  • Various Ranges Available in PLC’s And Wiring Of The I/O devices


PLC Programming Level-1 (AllenBradley PLC using RS Logix Programming Software):

  • Developing Different Programs For The Different Applications

  • Configuring I/O Modules

  • Connecting A Computer To A Communications Network

  • Creating & Modifying An RSLogix New Project

  • Transferring A Project File To A Logix1200 Controller

  • Creating Tags & Monitoring Data In An RSLogix 1200 Project

  • Forcing Of  The I/O’s. Managing RSLogix 1200 Project Files

  • Entering, Editing, & Verifying Ladder Logic

  • Programming Basic And Advanced Instructions

  • Timer, Counter, Move And Analog Instructions

  • Programming Using Compare Instructions



ANALOG/ DIGITAL CONTROLS AND PLC PROGRAMMING (Volume-2)


Control Theory

  • Feed Back Control

  • Proportional Control

  • Proportional‐Integral (PI) Control

  • Proportional‐Integral‐Derivative (PID) Control

  • Controller Tuning Methods


Single Pneumatic/Electronic Controller

  • DCS Controller‐ Display

  • Press./Temp./Level/Flow Controls

  • Cascade Control

  • Three Element Control


Control Laboratory - Flow/Level/Pressure/Temp Trainers

  • Flow Control

  • Level Control

  • Pressure Control

  • Temperature Control


Logic Development

  • Basic Phylosophy

  • Types of Logic

  • Drawings Notes, Legend, Symbols, References

  • Control Phylosophy / Logic Narratives


PLC Programming – Nexgen 2000 (Level 2)
PLC programming-2 ( Nexgen2000 PLC Using CoDeSys  Programming Software):

  • Introduction To PLC Messung, Nexgen2000 PLC (HW)

  • Introduction To CoDeSys Software

  • Memory Addressing Concepts, Digital And Analog Modules

  • Addressing Of Inputs, Outputs, Memory Bits And Analog Module

  • Creating Programs Using Instructions Timers, Counter, Move And ADD

  • Simulation Test And Forcing Of IO’s During Programming

  • Setting Up Communication Systems Between PLC and SCADA



CONTROL VALVES/RELIEF VALVES,ACTUATORS AND SCADA DEVELOPMENT (Volume-3)


Test and Calibration of Instruments

  • Servicing/Trouble Shooting

  • O&M Planning

  • O&M Manuals


Control Valves

  • Study Of Different Types and Applications

  • Selection And Sizing


Relief Valves

  • Study Of Different Types And Applications

  • Selection And Sizing


Valve Actuators

  • Pneumatic/Electric/Hydraulic

  • Selection And Sizing


Auxiliary Systems - VMS & VFD

  • Vibration Monitoring Systems (VMS)

  • Corrosion Monitoring System (CMS)


SCADA Development And Interfacing With PLC
SCADA Developing And Interfacing With PLC Using Ellipse Software:

  • Purpose And Application Of SCADA

  • Creating A SCADA Application

  • Creating Tags And Editing Graphic Display With Animation

  • Data Entry / Start Stop Command

  • Analog Entry Sizing, Movement, Blinking, Visibility, Filling

  • Communication Protocols With PLC

  • Methods Of Developing Programs For The SCADA

  • Communication Establishment Between PLC and SCADA

  • Checking The Program With Developed SCADA


Automation Systems – Common Features

  • General Block Diagram

  • Definitions DCS/ESD/PLC/RTU/SCADA

  • Differences In DCS/ESD/PLC/RTU/SCADA

  • Applications Of DCS/ESD/PLC/RTU/SCADA

  • Automation System Architecture



DETAILED ENGINEERING AND VFD CONFIGURATION (Volume-4)

Engineering - Types Of Drawings - P&ID

  • Drawings Types, Size, Scale, Number, Sheet, Revision

  • Drawings Notes, Legend, Symbols, References

  • Drawing Control‐Drawing Index

  • Piping And Instrumentation Diagram (P&ID)


Engineering - Wiring Drawings - ILD’s

  • Drawings Notes, Legend, Symbols, References

  • Wiring Drawings

  • Elementary Drawings

  • Instrument Loop Diagrams (ILDs)


Engineering - Instrumentation Cable Drawings

  • Cable Block Diagram

  • Cable Conduit Schedules (CCS)

  • Cable/Conduit Layout Drawings

  • Cable/Conduit Selection And Sizing


Engineering-Instrument Installation Drawings

  • Installation/Hook‐Up Drawings

  • Material Take‐Off (MTO)

  • Impulse Tubes‐Fittings‐Selection

  • Conduit‐Fittings‐Selections

  • Purchase Requisitions / Technical Evaluation / NMR Review


Engineering – Instrument Specifications

  • Instrument Specification Sheets (ISS)

  • ISS‐Local Instruments

  • ISS‐Transmitter

  • ISS‐Valves

  • ISS‐Actuators

  • I/O List‐Data base


Field & Systems Enclosures

  • Enclosure Ratings

  • Area Classification And Enclosures

  • Terminations And Equipment Layout

  • Power And Heat Rise Calculations

  • Cable/Conduit Entries, Earthing


Construction / Commissioning

  • Construction Scope Of Work

  • JBs, Instrument Enclosure Installation

  • Impulse Tubes, Cable/Conduit Routing

  • Loop Checking, Hydro Test

  • Pre‐Commissioning/Commissioning


Foundation Field Bus

  • Serial / Ethernet Communication

  • Foundation Field Bus/HART

  • FF Segment Drawings

  • FF Calculations


INtools – Introduction

  • Smart Plant Instrumentation – SPI (INtools) Overview

  • Smart Plant P&ID Overview


VFD Configuration and Application

  • What Is VFD and Its Application

  • Advantages and Applications and Programming Of The Drive Parameters

  • Practical Application By Connecting To External Motor


Test and Feedback

  • Job Consultancy

  • Advance Training Certificate Distribution

  • CV Development

  • Mock Interview



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